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China Good quality Gearbox/Transmission Shaft Customized CNC Machining Lathing Grinding High Precision Steel Spline Worm Gear Drive Rotor Motor Cardan Shaft with Factory Price

Product Description

You can kindly find the specification details below:

HangZhou Mastery Machinery Technology Co., LTD helps manufacturers and brands fulfill their machinery parts by precision manufacturing. High-precision machinery products like the shaft, worm screw, bushing, couplings, joints……Our products are used widely in electronic motors, the main shaft of the engine, the transmission shaft in the gearbox, couplers, printers, pumps, drones, and so on. They cater to different industries, including automotive, industrial, power tools, garden tools, healthcare, smart home, etc.

Mastery caters to the industrial industry by offering high-level Cardan shafts, pump shafts, spline shafts, and stepped shafts that come in different sizes ranging from diameter 3mm-50mm. Our products are specifically formulated for transmissions, robots, gearboxes, industrial fans, drones, etc.

Mastery factory currently has more than 100 main production equipment such as CNC lathe, CNC machining center, CAM Automatic Lathe, grinding machine, hobbing machine, etc. The production capacity can be up to 5-micron mechanical tolerance accuracy, automatic wiring machine processing range covering 3mm-50mm diameter bar.

Key Specifications:

Name Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Material 40Cr/35C/GB45/70Cr/40CrMo
Process Machining/Lathing/Milling/Drilling/Grinding/Polishing
Size 2-400mm(Customized)
Diameter φ15(Customized)
Diameter Tolerance f9(-0.016/-0.059)
Roundness 0.05mm
Roughness Ra0.8
Straightness 0.01mm
Hardness HRC50-55
Length 257mm(Customized)
Heat Treatment Customized
Surface treatment Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Treatment/Steaming Treatment/Nitrocarburizing/Carbonitriding

Quality Management:

  • Raw Material Quality Control: Chemical Composition Analysis, Mechanical Performance Test, ROHS, and Mechanical Dimension Check
  • Production Process Quality Control: Full-size inspection for the 1st part, Critical size process inspection, SPC process monitoring
  • Lab ability: CMM, OGP, XRF, Roughness meter, Profiler, Automatic optical inspector
  • Quality system: ISO9001, IATF 16949, ISO14001
  • Eco-Friendly: ROHS, Reach.

Packaging and Shipping:  

Throughout the entire process of our supply chain management, consistent on-time delivery is vital and very important for the success of our business.

Mastery utilizes several different shipping methods that are detailed below:

For Samples/Small Q’ty: By Express Services or Air Fright.

For Formal Order: By Sea or by air according to your requirement.

 

Mastery Services:

  • One-Stop solution from idea to product/ODM&OEM acceptable
  • Individual research and sourcing/purchasing tasks
  • Individual supplier management/development, on-site quality check projects
  • Muti-varieties/small batch/customization/trial orders are acceptable
  • Flexibility on quantity/Quick samples
  • Forecast and raw material preparation in advance are negotiable
  • Quick quotes and quick responses

General Parameters:

If you are looking for a reliable machinery product partner, you can rely on Mastery. Work with us and let us help you grow your business using our customizable and affordable products. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Customized
Condition: New
Color: Black
Certification: CE, DIN, ISO
Type: Universal Joint
Application Brand: Nissan, Iveco, Toyota, Ford
Customization:
Available

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Customized Request

cardan shaft

How do manufacturers ensure the compatibility of cardan shafts with different equipment?

Manufacturers take several measures to ensure the compatibility of cardan shafts with different equipment. These measures involve careful design, engineering, and manufacturing processes to meet the specific requirements of diverse applications. Let’s explore how manufacturers ensure compatibility:

1. Application Analysis:

– Manufacturers begin by analyzing the application requirements and specifications provided by customers. This analysis includes understanding factors such as torque, speed, misalignment, operating conditions, space limitations, and other specific needs. By evaluating these parameters, manufacturers can determine the appropriate design and configuration of the cardan shaft to ensure compatibility with the equipment.

2. Customization Options:

– Manufacturers offer customization options for cardan shafts to meet the unique requirements of different equipment. This includes providing various lengths, sizes, torque capacities, connection methods, and material options. Customers can work closely with manufacturers to select or design a cardan shaft that fits their specific equipment and ensures compatibility with the system’s power transmission needs.

3. Engineering Expertise:

– Manufacturers employ experienced engineers who specialize in cardan shaft design and engineering. These experts have in-depth knowledge of mechanical power transmission and understand the complexities involved in ensuring compatibility. They use their expertise to design cardan shafts that can handle the specific torque, speed, misalignment, and other parameters required by different equipment.

4. Computer-Aided Design (CAD) and Simulation:

– Manufacturers utilize advanced computer-aided design (CAD) software and simulation tools to model and simulate the behavior of cardan shafts in different equipment scenarios. These tools allow engineers to analyze the stress distribution, bearing performance, and other critical factors to ensure the shaft’s compatibility and performance. By simulating the cardan shaft’s behavior under various loading conditions, manufacturers can optimize its design and validate its compatibility.

5. Quality Control and Testing:

– Manufacturers have stringent quality control processes in place to ensure the reliability, durability, and compatibility of cardan shafts. They conduct thorough testing to verify the performance and functionality of the shafts in real-world conditions. This may involve testing for torque capacity, speed limits, vibration resistance, misalignment tolerance, and other relevant parameters. By subjecting the cardan shafts to rigorous testing, manufacturers can ensure their compatibility with different equipment and validate their ability to deliver reliable power transmission.

6. Adherence to Standards and Regulations:

– Manufacturers follow industry standards and regulations when designing and manufacturing cardan shafts. Compliance with these standards ensures that the shafts meet the necessary safety, performance, and compatibility requirements. Examples of such standards include ISO 9001 for quality management and ISO 14001 for environmental management. By adhering to these standards, manufacturers demonstrate their commitment to producing compatible and high-quality cardan shafts.

7. Collaboration with Customers:

– Manufacturers actively collaborate with customers to understand their equipment and system requirements. They engage in discussions, provide technical support, and offer guidance to ensure the compatibility of the cardan shafts. By fostering a collaborative relationship, manufacturers can address specific challenges and tailor the design and specifications of the shaft to meet the unique requirements of different equipment.

In summary, manufacturers ensure the compatibility of cardan shafts with different equipment through application analysis, customization options, engineering expertise, CAD and simulation tools, quality control and testing, adherence to standards, and collaboration with customers. These measures allow manufacturers to design and produce cardan shafts that meet the specific torque, speed, misalignment, and other requirements of various equipment, ensuring optimal compatibility and efficient power transmission.

cardan shaft

How do cardan shafts enhance the performance of trucks and heavy-duty vehicles?

Cardan shafts play a significant role in enhancing the performance of trucks and heavy-duty vehicles. These vehicles often operate under demanding conditions, requiring robust and efficient power transmission systems. Here’s how cardan shafts contribute to the performance of trucks and heavy-duty vehicles:

1. Torque Transmission:

– Cardan shafts enable the efficient transmission of torque from the engine or transmission to the drivetrain and wheels of trucks and heavy-duty vehicles. They can handle high torque loads, ensuring that power is effectively transferred to propel the vehicle forward. This efficient torque transmission enhances acceleration, towing capacity, and overall performance.

2. Power Distribution:

– Trucks and heavy-duty vehicles often have multiple axles or wheels. Cardan shafts distribute power to each axle or wheel, ensuring balanced power delivery. This helps improve traction, stability, and control, especially when carrying heavy loads or operating on challenging terrains. By optimizing power distribution, cardan shafts enhance the vehicle’s performance and handling characteristics.

3. Flexibility and Misalignment Compensation:

– Cardan shafts are designed to accommodate misalignment between the engine, transmission, and drivetrain components. They can handle angular misalignment, parallel offset, and axial displacement. This flexibility allows for smooth power transmission even when the components are not perfectly aligned, reducing stress on the drivetrain and improving performance. It also helps absorb vibrations and shocks, enhancing driver comfort and reducing wear on other vehicle components.

4. Durability and Reliability:

– Heavy-duty vehicles operate in rugged and demanding conditions, such as construction sites, mining operations, or long-haul transportation. Cardan shafts are built to withstand these harsh environments, providing durability and reliability. They are designed using robust materials and undergo rigorous testing to ensure they can handle the high torque, heavy loads, and continuous operation that trucks and heavy-duty vehicles require. This reliability minimizes downtime and maintenance, improving overall vehicle performance.

5. Powertrain Efficiency:

– Cardan shafts help optimize powertrain efficiency in trucks and heavy-duty vehicles. By efficiently transmitting torque and minimizing power loss during power transfer, they contribute to improved fuel economy and reduced energy consumption. This increased efficiency translates to cost savings and reduced environmental impact.

6. Weight Reduction:

– Cardan shafts offer weight reduction benefits for trucks and heavy-duty vehicles. The use of lightweight materials and optimized designs helps reduce the overall weight of the propulsion system. Reduced weight improves fuel efficiency, increases payload capacity, and enhances vehicle maneuverability. Cardan shafts’ compactness and space-saving design also allow for more efficient packaging of the drivetrain components.

7. Adaptability to Various Configurations:

– Trucks and heavy-duty vehicles come in different configurations, such as rear-wheel drive (RWD), front-wheel drive (FWD), or all-wheel drive (AWD). Cardan shafts can be tailored to suit these various drivetrain setups, providing the necessary torque transmission and power distribution for each configuration. This adaptability allows manufacturers to optimize vehicle performance based on specific application requirements.

Overall, cardan shafts enhance the performance of trucks and heavy-duty vehicles by enabling efficient torque transmission, balancing power distribution, compensating for misalignment, providing durability and reliability, optimizing powertrain efficiency, reducing weight, and adapting to various drivetrain configurations. Their role in improving acceleration, towing capacity, traction, and fuel economy contributes to the overall performance and success of these vehicles in demanding environments.

cardan shaft

Which industries and vehicles commonly use cardan shafts for power distribution?

Cardan shafts, also known as propeller shafts or drive shafts, are widely used in various industries and vehicles for efficient power distribution. Their versatility and ability to transmit torque between non-aligned components make them essential in numerous applications. Here are some of the industries and vehicles that commonly utilize cardan shafts:

1. Automotive Industry:

– Cardan shafts have extensive use in the automotive industry. They are found in passenger cars, commercial vehicles, trucks, buses, and off-road vehicles. In these vehicles, cardan shafts transmit torque from the gearbox or transmission to the differential, which then distributes the power to the wheels. This allows the wheels to rotate and propel the vehicle forward. Cardan shafts in the automotive industry are designed to handle high torque loads and provide smooth power delivery, contributing to the overall performance and drivability of the vehicles.

2. Agriculture and Farming:

– The agriculture and farming sector extensively relies on cardan shafts for power distribution. They are commonly used in tractors and other agricultural machinery to transfer power from the engine to various implements and attachments, such as mowers, balers, tillers, and harvesters. Cardan shafts in agricultural applications enable efficient power delivery to the implements, allowing farmers to perform tasks like cutting crops, baling hay, tilling soil, and harvesting with ease and productivity.

3. Construction and Mining:

– The construction and mining industries utilize cardan shafts in a wide range of machinery and equipment. Excavators, loaders, bulldozers, and crushers are examples of machinery that employ cardan shafts to transmit power to different components. In these applications, cardan shafts ensure efficient power distribution from the engine or motor to the drivetrain or specific attachments, enabling the machinery to perform tasks like digging, material handling, and crushing with the required power and precision.

4. Industrial Equipment and Machinery:

– Various industrial equipment and machinery rely on cardan shafts for power transmission. They are used in pumps, compressors, generators, conveyors, mixers, and other industrial machines. Cardan shafts in industrial applications transmit rotational power from the motor or engine to the driven components, enabling the machinery to perform their specific functions. The flexibility and misalignment compensation provided by cardan shafts are particularly valuable in industrial settings where the power source and driven components may not be perfectly aligned.

5. Marine and Shipbuilding:

– The marine and shipbuilding industry also utilizes cardan shafts for power distribution. They are commonly found in propulsion systems of boats and ships. Cardan shafts in marine applications connect the engine or motor to the propeller, ensuring efficient transmission of rotational power and enabling the vessel to navigate through water. The ability of cardan shafts to compensate for misalignment and accommodate variations in the shaft angle is crucial in marine applications, where the propeller shaft may not be in a direct alignment with the engine.

6. Rail and Locomotives:

– Rail and locomotive systems employ cardan shafts for power distribution. They are crucial components in the drivetrain of locomotives and trains, enabling the transmission of torque from the engine or motor to the wheels or axles. Cardan shafts in rail applications ensure efficient power delivery, allowing locomotives and trains to transport passengers and goods with the required speed and traction.

In summary, cardan shafts are widely used in various industries and vehicles for power distribution. They are commonly found in the automotive industry, agriculture and farming, construction and mining machinery, industrial equipment, marine and shipbuilding applications, as well as rail and locomotive systems. The versatility, flexibility, and efficient power transmission provided by cardan shafts make them indispensable components in these industries and vehicles, contributing to their performance, productivity, and reliability.

China Good quality Gearbox/Transmission Shaft Customized CNC Machining Lathing Grinding High Precision Steel Spline Worm Gear Drive Rotor Motor Cardan Shaft with Factory Price  China Good quality Gearbox/Transmission Shaft Customized CNC Machining Lathing Grinding High Precision Steel Spline Worm Gear Drive Rotor Motor Cardan Shaft with Factory Price
editor by CX 2024-01-29

China high quality High quality high torque hollow shaft mounted hanging belt motor drive conveyor gear box near me shop

Guarantee: 1 a long time, 12months
Applicable Industries: Producing Plant, Machinery Mend Retailers, Foodstuff & Beverage Manufacturing facility, Retail, Building works , Energy & Mining, Other
Custom-made assist: OEM, ODM, OBM
Gearing Arrangement: Helical
Output Torque: up to 50000Nm
Input Velocity: <2000rpm
Output Pace: .fifteen~270rpm
Substance of housing: HT250 cast iron
Material of equipment: 20CrMnTi with high precision grinding
gear surfcae ending: between16.-3.2μm
Content of shaft: 40Cr with carburizing and quenching
Input structure: IEC flange, Ideal JTP170 3 Push Shaft Proper Angle Bevel Gearbox for Numerous Path For Vertical Pump Generate direct with motor, shaft input
Lubricant: Shell Omala220 or equivalent
Gear Ratio: any ratio personalized created
OEM provider: available
Application: packing equipment, foods procedure, elevate, crane, agitator, feeder
Packaging Information: Export Normal wood scenario, plywooden situation with pallet
Port: HangZhou/ZheJiang

KINGEAR-transmission extra-trim parallel shaft helical geared motors are the excellent resolution when place is constrained. The numerous diverse measurements and patterns make certain that the gearbox can be employed a extensive selection of programs even underneath the most unfavorable problems. KINGEAR Parallel shaft helical gear reducer are generally employed in conveyor and components processing purposes.
Foot-mounted or Flange-mounted or shaft-mounted as set up possibilities.
Reliable shaft, hollow shaft, torque arm, Industrial Robotic Arm RV Reducer gearbox with or without motor, IEC flange adaptor obtainable.
SPECIFICAITONHousing material
Substantial-energy solid iron HT250
Gear substance
20CrMnTi
Enter Electricity
.12-200KW
Output Torque
3.5-21700N.m
Output Speed
5-371 RPM
Gear Precision
7 to 6 degree
Gear Surface area hardness
HRC58°-62°
Enter/Output shaft hardness
HB220-250
Sounds(Max)
sixty-70dB
Tem.increase(Max)
40°C
Tem.increase(Oil Max)
50°C
Vibration
≤20um
Backlash
≤20Arcmin
Effeciency
Solitary stage ninety eight%, Double-phase:ninety six%, 3-stage:ninety four%
Mounting Place
Foot / Flange Mounting
Motor
IP55, DIN 6 18CrNiMo7-6 58~sixty two HRC Herringbone Equipment Shaft F Class

Positive aspects
Connected Items

What is a drive shaft?

If you discover a clicking noise whilst driving, it is most likely the driveshaft. An experienced auto mechanic will be able to notify you if the noise is coming from the two sides or from 1 side. If it only occurs on 1 facet, you ought to check it. If you notice sounds on both sides, you need to speak to a mechanic. In either circumstance, a substitution driveshaft should be effortless to find.
air-compressor

The travel shaft is a mechanical portion

A driveshaft is a mechanical gadget that transmits rotation and torque from the engine to the wheels of the motor vehicle. This ingredient is crucial to the operation of any driveline, as the mechanical electricity from the engine is transmitted to the PTO (electrical power consider-off) shaft, which hydraulically transmits that energy to related gear. Various push shafts include different combinations of joints to compensate for modifications in shaft duration and angle. Some varieties of drive shafts contain connecting shafts, internal continual velocity joints, and exterior fixed joints. They also have anti-lock method rings and torsional dampers to prevent overloading the axle or triggering the wheels to lock.
Although driveshafts are comparatively mild, they want to deal with a whole lot of torque. Torque utilized to the generate shaft produces torsional and shear stresses. Due to the fact they have to withstand torque, these shafts are made to be light-weight and have small inertia or weight. As a result, they typically have a joint, coupling or rod amongst the two components. Parts can also be bent to accommodate alterations in the distance in between them.
The push shaft can be produced from a variety of components. The most frequent content for these parts is steel, although alloy steels are often employed for higher-toughness apps. Alloy metal, chromium or vanadium are other supplies that can be utilised. The type of substance used relies upon on the application and measurement of the ingredient. In many situations, metallic driveshafts are the most sturdy and least expensive selection. Plastic shafts are employed for gentle duty programs and have distinct torque stages than steel shafts.

It transfers electrical power from the engine to the wheels

A car’s powertrain is made up of an electrical motor, transmission, and differential. Every single part performs a specific job. In a rear-wheel push motor vehicle, the electricity generated by the engine is transmitted to the rear tires. This arrangement improves braking and dealing with. The differential controls how significantly electrical power each wheel gets. The torque of the motor is transferred to the wheels according to its pace.
The transmission transfers power from the motor to the wheels. It is also referred to as “transgender”. Its occupation is to make certain energy is sent to the wheels. Electric autos are not able to travel by themselves and call for a gearbox to generate ahead. It also controls how much power reaches the wheels at any presented moment. The transmission is the very last element of the electricity transmission chain. Even with its many names, the transmission is the most sophisticated component of a car’s powertrain.
The driveshaft is a lengthy steel tube that transmits mechanical power from the transmission to the wheels. Cardan joints link to the push shaft and provide flexible pivot details. The differential assembly is mounted on the generate shaft, allowing the wheels to flip at distinct speeds. The differential permits the wheels to flip at various speeds and is extremely essential when cornering. Axles are also important to the functionality of the car.

It has a rubber boot that protects it from dust and humidity

To keep this boot in excellent situation, you ought to thoroughly clean it with chilly water and a rag. By no means area it in the dryer or in direct daylight. Heat can deteriorate the rubber and cause it to shrink or crack. To lengthen the daily life of your rubber boots, utilize rubber conditioner to them frequently. Indigenous peoples in the Amazon location gather latex sap from the bark of rubber trees. Then they set their feet on the fire to solidify the sap.
air-compressor

it has a U-shaped connector

The push shaft has a U-joint that transfers rotational power from the motor to the axle. Faulty gimbal joints can cause vibrations when the automobile is in movement. This vibration is typically mistaken for a wheel balance problem. Wheel equilibrium issues can result in the automobile to vibrate while driving, although a U-joint failure can trigger the car to vibrate when decelerating and accelerating, and quit when the motor vehicle is stopped.
The travel shaft is related to the transmission and differential employing a U-joint. It enables for small alterations in place in between the two factors. This prevents the differential and transmission from remaining flawlessly aligned. The U-joint also allows the push shaft to be linked unconstrained, making it possible for the automobile to go. Its primary objective is to transmit electric power. Of all kinds of elastic couplings, U-joints are the oldest.
Your vehicle’s U-joints should be inspected at least twice a yr, and the joints need to be greased. When checking the U-joint, you need to listen to a boring audio when modifying gears. A clicking seem suggests insufficient grease in the bearing. If you listen to or really feel vibrations when shifting gears, you may possibly require to services the bearings to extend their lifestyle.

it has a slide-in tube

The telescopic layout is a modern option to classic driveshaft designs. This innovative design and style is based on an unconventional design philosophy that combines advances in material science and production processes. Consequently, they are more effective and lighter than typical designs. Slide-in tubes are a simple and productive style solution for any automobile application. Below are some of its positive aspects. Read through on to understand why this variety of shaft is perfect for a lot of purposes.
The telescopic drive shaft is an important portion of the classic auto transmission system. These driveshafts permit linear motion of the two factors, transmitting torque and rotation all through the vehicle’s driveline. They also take in power if the vehicle collides. Frequently referred to as foldable driveshafts, their acceptance is directly dependent on the evolution of the automotive industry.
air-compressor

It makes use of a bearing push to change worn or destroyed U-joints

A bearing press is a unit that utilizes a rotary push system to set up or take away worn or ruined U-joints from a drive shaft. With this instrument, you can change worn or damaged U-joints in your auto with relative simplicity. The initial action requires inserting the push shaft in the vise. Then, use the eleven/sixteen” socket to push the other cup in significantly sufficient to install the clips. If the cups never in shape, you can use a bearing press to take away them and repeat the approach. Soon after removing the U-joint, use a grease nipple Make confident the new grease nipple is mounted accurately.
Worn or damaged U-joints are a main source of driveshaft failure. If a single of them were broken or ruined, the whole driveshaft could dislocate and the vehicle would drop electricity. Until you have a skilled mechanic doing the repairs, you will have to change the entire driveshaft. Thankfully, there are numerous techniques to do this yourself.
If any of these warning signs appear on your vehicle, you ought to consider changing the destroyed or worn U-joint. Frequent indicators of broken U-joints consist of rattling or periodic squeaking when transferring, rattling when shifting, wobbling when turning, or rusted oil seals. If you notice any of these indicators, consider your vehicle to a qualified mechanic for a complete inspection. Neglecting to replace a worn or broken u-joint on the driveshaft can end result in high-priced and unsafe repairs and can trigger substantial harm to your car.

China high quality High quality high torque hollow shaft mounted hanging belt motor drive conveyor gear box  near me shop China high quality High quality high torque hollow shaft mounted hanging belt motor drive conveyor gear box  near me shop